Formulation and Weighing Batching System

Weighing and Batching systems are critical in many fields of industrial production, and RAJDEEP ENVIROCON LLP in this area cater to the wide range of industries and their specific batching requirements with absolute reliability and maximum precision.

Weighing and batching systems are integrated into bulk powder handling systems to make sure that the precise quantity of material is used, packed and shipped. Several types of weigh & batching systems that are used in bulk material handling, work on and are known as either gain-in-weight or loss-in-weight principles.

Weighing & batching systems can be used to fill containers like bags, hoppers, mixers where each is filled with exact amount of powder. They can also be used to ensure that an appropriate amount of materials is added into a batch being mixed. Accuracy and repeatability in bulk material handling, is the crux of this type of system.

The comprehensive range of products and systems for weighing and batching technologies to solve almost any weighing task flawlessly, including belt weighing systems, weigh feeders, container scales, even batching systems. Whatever the industry, our weighing technology makes a decisive contribution toward meeting quality, cost and deadline targets.

Gain-in-weight system operation – In a gain-in-weight batching system, a volumetric feeder is used to feed the material into a weighing hopper.

A typical gain-in-weight batching system conveys bulk ingredients mechanically or pneumatically from any location to a central receiving vessel that is mounted on load cells. The receiving vessel can be a hopper positioned above a blender, reactor, or other process equipment, or it can be the equipment itself as noted earlier.

When a manual start button or automated signal, a programmable controller initiate the batch sequence activates the first mechanical conveyor or rotary airlock valve to begin loading the first ingredient into the receiving vessel at maximum feed rate.

Load cells transmit weight gain information to the controller, which steps-down the feed rate to dribble prior to reaching the target weight, for greater accuracy. The controller stops the mechanical conveyor or rotary airlock valve at a pre-set amount before the target weight is reached to compensate for material-in-flight.

following are the advantages of weighing and batching system-

• The system is engineered to handle solids and unit materials with best-in-class technology with high accuracy, high precision weighing and batching.
• Suitable for both liquids and powders, as well as for materials with very high or low bulk density which are difficult to flow.
• Has the required protections to maintain clean environment of the plant and ensured safety.
• Operator friendly visual guidance system.
• Auto Charging / Sequencing System – Faster processing time.
• Maintenance – User friendly diagnostics and alerts for quick resolutions to increase up-time.
• Reliable, Durable and Increased Productivity.