Pneumatic Conveying Systems for Petrochemical, Polymer & Carbon Black Plants

Turnkey dilute & dense phase systems engineered for PP, PE, PVC, plastic granules and carbon black. Zero spillage. Fully enclosed. Concept to commissioning — from our Pune facility to your plant, anywhere in India.

500+

Successful Installations

10+

Countries

70%

Repeat Orders

25+

Years of Experience

Is Your Plant Facing These Material Handling Problems?

  • Pellet or powder spillage causing product loss and safety hazards

  • Dust leakage creating air quality and compliance problems

  • Bucket elevators causing frequent downtime and maintenance costs

  • Abrasive materials wearing out your conveying equipment rapidly

  • Manual material transfer creating contamination and inefficiency

  • Long-distance conveying with no reliable enclosed system

Envirocon's pneumatic conveying systems solve all of the above — with zero spillage, fully enclosed pipelines and minimal maintenance.

We have designed and commissioned 250+ systems across petrochemical, polymer, carbon black and plastic processing plants in India. From concept to handover, we own the full project.

Lean Phase Pneumatic Conveying
  • Low solid-to-air ratio — high velocity air transfer

  • Pressure below 2 bar — uses Roots blower / PD blower

  • Ideal for non-abrasive materials: PP, PE, plastic granules, sugar

  • Economical for conveying up to 300 metres

  • Continuous operation — high throughput, simple design

  • Components: Rotary air lock valve, blower, product separator

  • Lower capital cost — suitable for most standard applications


Dilute Phase vs Dense Phase — Which System Do You Need?

Our Core Systems

Dense Phase Pneumatic Conveying
  • High solid-to-air ratio — low velocity, high pressure operation

  • Pressure above 2 bar — uses air compressor as prime mover

  • Essential for abrasive materials: carbon black, PVC resin, soda ash

  • Conveying distances over 1000 metres possible

  • Batch conveying — minimal pipe wear and particle degradation

  • Components: Pressure vessel / transfer pot, compressor, instrument valves, control panel

  • Preferred for fragile, abrasive or cohesive materials

Pneumatic Conveying Systems for Every Industrial Sector

Petrochemical & Polymer

Industries We Serve

PP, PE, PVC, CPVC, HDPE, LLDPE

Carbon Black

N220, N330, N550, N660, Specialty

Plastic & Polymer Processing

N220, N330, N550, N660, Specialty

Chemical & Mineral

Soda ash, Silica, CaCO3, Talc

Paint & Pigment

TiO2, Pigment powder, Filler

Fertilizer & Agro

Urea, DAP, NPK, Ammonium Sulphate

Food & Grain

Wheat flour, Sugar, Milk powder, Spices

Pharmaceutical

API, Excipients, Tablet granules

Cement & Power

Fly ash, Clinker, Coal, Lime

Pneumatic Conveying Systems for Every Industrial Sector

System Features

  • Custom-designed for your material, capacity, distance, and plant layout

  • Energy-efficient operation with optimized blower/compressor selection

  • Flexible pipeline routing (vertical, horizontal, diagonal)

  • Low-maintenance design with fewer moving parts and longer service life

Engineered for Performance & Efficiency
Bright living room with modern inventory
Bright living room with modern inventory
Bright living room with modern inventory
Bright living room with modern inventory
Reliable, Clean & Automated Operation
Bright living room with modern inventory
Bright living room with modern inventory
Complete Turnkey Solutions with Global Compliance
  • Fully enclosed pipeline for zero dust emission and product spillage

  • Fully automated PLC/SCADA-controlled operation

  • Material testing available before final system design

  • Consistent performance with minimal manual intervention

  • End-to-end execution: Design, Manufacturing, Supply, Installation & Commissioning

  • Single-point responsibility and after-sales support

  • Designed to meet CE/European standards with ATEX-compliant options for hazardous areas

Everything Designed & Manufactured In-House
Rotary Air Lock Valve

For material feeding and air sealing

Raj Deep Envirocon designs and manufactures every major component of the pneumatic conveying system in our 17,000 sq ft Pune facility — giving you complete integration, quality control and accountability.

a man riding a skateboard down the side of a ramp
a man riding a skateboard down the side of a ramp

Complete System Components

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Positive Displacement Blower

For dilute phase conveying (below 2 bar)

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Air Compressor

For dense phase conveying (below 2 bar)

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Pressure Vessel / Transfer Pot

For material feeding and air sealing

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Bag Filter / Dust Collector

Product separation and dust control

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Cyclone Separator

Primary product separator

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Screw Conveyor

Short-distance mechanical feeding

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Storage Silo

Intermediate and end-point storage

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Jumbo Bag Unloading System

FIBC / big bag unloading into system

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Bag Dump Station

Manual bag-to-system entry point

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Divertor Valve

Multi-destination routing

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Lump Breaker / Hammer Mill

Pre-conditioning of caked material

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PLC Control Panel

Automated sequencing and safety control

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Conveying Pipeline (MS/SS/PE)

Custom routed per plant layout

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Technical Specifications

Why Rajdeep ENVIROCON?

  • Proven expertise in bulk material handling systems

  • Customized pneumatic conveying solutions

  • In-house design and manufacturing

  • Complete turnkey project execution

  • Reliable performance in demanding industrial environments

  • Low maintenance and long service life

  • Strong technical and after-sales support

Phone

+91 9860244593

Email

sales@envirocondeep.com

© 2017. All rights reserved.

Pesh Industrial Premises, Gala No. 38-39, S Block, Telco Road, MIDC Bhosari, Pune 411026

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